Countersinking hardware, such as screws or flathead bolts, is key to a sleek surface and a quality, finished look. But it doesn't always go smoothly, and the multiple bits can lead to tearout and misshapen holes.
Recently, I was making a jig from some hard maple that required precise countersunk holes for hardware alignment. I needed the hole to be placed exactly for registration, so I first drilled out the hole, and then the countersink. But every. single. hole. gave me fits. Once I finished one side of the jig, I was determined to come up with a better solution. … Continue reading on ManMadeDIY.com
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